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MATERIAL HANDLING SYSTEM

Introducing our XY Rail System with Steel & Aluminium Structure — engineered to redefine your workspace efficiency. Whether you're upgrading your factory floor, warehouse, or assembly line, our modular XY rail systems are tailored for: ✔️ Smooth, multidirectional load movement ✔️ Heavy-duty lifting with electric hoist integration ✔️ Corrosion-resistant aluminium or durable steel options ✔️ High load capacity with minimal footprint 🔧 Installed with precision. Built to last. Trusted by industries across India for reliable, efficient, and scalable material handling. 📞 Reach out today for custom solutions and installation! 📧 enquiry@nihonneeds.com | 📱 +91 9311174771 / +91 9994972044 🌐 www.needsinternational.in

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MATERIAL HANDLING SYSTEM

Aluminum X-Y Rail System - NihonNeedsInternational ( NNI ) Introduction : - In the realm of industrial manufacturing, efficiency and precision are paramount. Nihon Needs International Pvt. Ltd., a leading provider of cutting-edge industrial solutions, has emerged as a game-changer with its innovative Aluminum X-Y Rail System. This revolutionary product has been designed to enhance productivity and streamline operations in a wide range of industries, bringing about a new era of efficiency and effectiveness. Unleashing the Potential of the Aluminum X-Y Rail System The Aluminum X-Y Rail System offered by Nihon Needs International Pvt. Ltd. is a versatile and adaptable solution for various industrial applications. With its lightweight yet sturdy construction, the rail system provides a reliable platform for the seamless movement of heavy equipment and machinery. This system utilizes high-quality aluminum components, renowned for their durability, corrosion resistance, and low maintenance requirements. Applications Across Industries One of the key advantages of the Aluminum X-Y Rail System is its ability to cater to diverse industries. From automotive and aerospace to electronics and manufacturing, this innovative system finds utility across a wide range of sectors. Whether it's facilitating the assembly of intricate components or optimizing the movement of heavy materials, the rail system offers unparalleled flexibility and precision. Enhanced Efficiency and Productivity The Aluminum X-Y Rail System brings numerous benefits that significantly enhance efficiency and productivity in industrial settings. The smooth movement and precise positioning capabilities of this rail system ensure seamless workflow and reduce downtime. By minimizing the need for manual handling, it minimizes the risk of accidents and improves overall safety. Moreover, the system's adaptability and modular design allow for easy customization to suit specific operational requirements, thereby streamlining processes and maximizing output. Environmental Considerations In an era of increasing environmental consciousness, the Aluminum X-Y Rail System stands out as an eco-friendly alternative. The lightweight nature of aluminum reduces energy consumption and promotes sustainability. Additionally, aluminum is a highly recyclable material, further contributing to the conservation of natural resources. By adopting this rail system, companies can align their operations with green practices and demonstrate their commitment to environmental stewardship. Conclusion Nihon Needs International Pvt. Ltd.'s Aluminum X-Y Rail System has revolutionized industrial efficiency, offering an innovative solution for diverse industries. With its lightweight yet robust construction, versatile applications, and eco-friendly characteristics, this rail system has emerged as a preferred choice for businesses striving for enhanced productivity, safety, and sustainability. As Nihon Needs continues to push the boundaries of industrial innovation, the Aluminum X-Y Rail System promises to unlock new realms of operational excellence in the years to come. Aluminum rail System Advantages : - 1 - Reduces the accumulation of dirt and grime on internal rolling surface. 2 - A flexible design enables for line expansions, changes, and protection from building obstruction. 3 - shorter internal transportation duration. 4 - lessening of operator fatigue. 5 - without making any noise as it is handled and moved, comfortable. 6 - Standard fittings are bolted not welded construction. So easy, fast and safe to install and take down for relocation by reuse of all parts. 7 - The track is self-cleaning and won't corrode or flake off. It is corrosion resistant, which makes it great for outdoor use.

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MATERIAL HANDLING SYSTEM

Steel X-Y Rail System - NihonNeedsInternational ( NNI ) Introduction : - Nihon Needs International Pvt. Ltd., a leading global company in the industrial equipment sector, has been making waves with its innovative Steel X-Y Rail System. Designed to enhance industrial efficiency and productivity, this cutting-edge solution has quickly become a go-to choice for businesses seeking to streamline their operations. With a commitment to quality, reliability, and customer satisfaction, Nihon Needs International Pvt. Ltd. has emerged as a key player in the industrial equipment market. Unleashing the Power of the Steel X-Y Rail System : - The Steel X-Y Rail System developed by Nihon Needs International Pvt. Ltd. is revolutionizing industrial processes by optimizing material handling, automation, and transportation within manufacturing facilities. This advanced rail system is engineered to facilitate seamless movement of heavy loads, providing exceptional stability and precision. The system's versatile design enables it to be configured according to the specific needs of diverse industries, including automotive, aerospace, logistics, and warehousing. It can be customized to accommodate varying load capacities, ensuring maximum flexibility and adaptability for different operational requirements. Benefits for Industrial Efficiency : - Implementing the Steel X-Y Rail System from Nihon Needs International Pvt. Ltd. offers numerous benefits to businesses striving for increased efficiency and productivity. Firstly, it minimizes the risk of material damage or mishandling, safeguarding valuable products and reducing costly downtime. The precise control and smooth motion of the rail system also enhance operational speed, reducing cycle times and improving overall productivity. Furthermore, the Steel X-Y Rail System promotes workplace safety by minimizing manual handling and the potential for accidents. With its robust construction and advanced safety features, it ensures the protection of both equipment and personnel. Customer-Centric Approach : - Nihon Needs International Pvt. Ltd. places great emphasis on customer satisfaction, offering comprehensive support throughout the implementation process. Their team of experienced professionals provides personalized consultations, assessing the specific needs of each client and designing tailored solutions. From system installation to after-sales service, Nihon Needs International Pvt. Ltd. is dedicated to maintaining long-term relationships with its customers, delivering top-notch assistance and ensuring smooth operations. Conclusion: Nihon Needs International Pvt. Ltd.'s Steel X-Y Rail System is reshaping the industrial landscape, providing businesses with a reliable, efficient, and customizable solution for material handling and automation. With its commitment to innovation, quality, and customer-centricity, Nihon Needs International Pvt. Ltd. continues to establish itself as a trusted partner for industries seeking to optimize their operations. By incorporating the Steel X-Y Rail System into their processes, companies can unlock new levels of productivity, efficiency, and safety in their industrial operations. The incredibly adaptable steel track has a lot of advantages : - Strong Design: It is made up of commonplace components. Since the track is made primarily of special cold-rolled carbon steel, which is light and strong and exhibits great dynamic stability because of its low gravity, it is used. Flexibility of the Facilities: - By standardising all necessary parts, it is possible to design the facilities to satisfy any sort of logistical requirements. It is also possible to easily assemble the facilities even in the case of changes to the existing line by merely using the additional parts needed. Installation is simple: - High tensile bolts and lock nuts are all that are required to connect the components. It makes installation simple, is safe, and requires almost minimal maintenance. Installation: - Standard fittings are constructed using bolts rather than welds. Installing and removing a structure for a new site while reusing all of the components is quick, simple, and safe.

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PRESS SAFETY DEVICE

Nihon Needs International is a company that specializes in providing top-of-the-line industrial equipment and machinery to businesses all around the world. One of their most popular offerings is the RIKEN OPTECH LOAD MONITOR, which has gained a reputation for being one of the most accurate and reliable load monitoring systems on the market. This innovative technology is designed to help businesses ensure the safety and efficiency of their operations by monitoring the weight and balance of loads in real-time. By doing so, businesses can avoid overloading equipment and minimize the risk of accidents and injuries. The RIKEN OPTECH LOAD MONITOR is a highly sophisticated system that utilizes advanced sensors and algorithms to accurately measure and monitor load weight and balance. This system is capable of providing real-time data on load weight and center of gravity, allowing operators to make informed decisions about how to move and handle loads safely and efficiently. In addition, the RIKEN OPTECH LOAD MONITOR is highly customizable and can be configured to suit the unique needs and requirements of different businesses and industries. One of the key benefits of the RIKEN OPTECH LOAD MONITOR is its ability to help businesses comply with safety regulations and standards. Many industries, such as construction and logistics, are subject to strict safety regulations that require businesses to ensure the safe handling of heavy loads. The RIKEN OPTECH LOAD MONITOR can help businesses meet these regulations by providing accurate and reliable data on load weight and balance, allowing them to make informed decisions about how to move and handle loads safely. Overall, the RIKEN OPTECH LOAD MONITOR is an essential piece of equipment for any business that deals with heavy loads. With its advanced sensors and algorithms, this system can help businesses ensure the safety and efficiency of their operations, while also helping them comply with safety regulations and standards. Nihon Needs International is proud to offer this innovative technology to businesses all around the world and is committed to providing the highest quality equipment and machinery to help businesses succeed. PLA-2N Stage2 has the function of detecting the press load with two(2) pieces of strain gauge sensors. It displays the accurate load during press processing, and output stop signals and stops a press machine immediately when abnormality is detected. Monitoring cannot be ignored when there are eccentric loads for each stroke, and furthermore, load monitoring extends the life of dies, prevents friction and wear of presses, also promotes quality control and rationalization. Features:- Easy to know the balance of loads applied to the left and right sides of the press, and to know improper balance, load center, etc., it facilitates die maintenance and quality control. As a overload protector, it prevents from the damage of the dies by detecting double hits, mis-feed, change of material thickness etc., and estimates die regrinding intervals. By knowing the suitable load for products, the selection of the press is facilitated. The detector can be used to simultaneously set absolute value comparison (set value of upper/lower limits) and comparison with the value of the previous time. The digital LED display is easy to read, and the bar display shows the left load and the right load in percentage.

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PNEUMATIC FITTINGS

Nihon Needs International, a company, has Joint-venture with Ihara Science to provide their customers with the latest welding technology - Automatic Weld Fitting (AWF). This technology is an innovative solution that is designed to make welding faster, more accurate, and more efficient. The AWF technology is based on a unique fitting system that automatically connects and welds pipes without requiring any manual intervention. This means that the AWF technology can help to improve the quality and consistency of welded joints, while also reducing the risk of human error. The AWF system is capable of welding pipes of various sizes and shapes, including round, square, and rectangular pipes. The system uses an advanced algorithm that calculates the optimal welding parameters for each joint, including the welding speed, temperature, and pressure. This ensures that each joint is welded with the highest level of precision and accuracy, resulting in a stronger and more durable joint. The AWF technology is also highly efficient, with a high welding speed and a low energy consumption. This means that the system can help to reduce production time and costs, while also minimizing the environmental impact of welding. Furthermore, the AWF system is easy to use and requires minimal training, which makes it an ideal solution for companies of all sizes. Nihon Needs International is committed to providing its customers with the latest and most innovative technologies, and the partnership with Ihara Science is a testament to this commitment. With the AWF technology, Nihon Needs International is able to offer its customers a superior welding solution that is fast, accurate, and efficient. This technology is ideal for a wide range of applications, including manufacturing, construction, and infrastructure projects, and is sure to become an essential tool for companies that value precision and efficiency in their welding processes. Features: - 1- The two standard material are single melt material and double melt material. 2- Dimensional tolerances are held to minimum by precision machining. 3- After precision washings, fittings are sealed in high purity nitrogen gas and packed in double in a clean room. 1- Fittings and valves manufactured by Ihara Science are parts for optimum piping. 2- Our “optimum piping system” considers the functionality such as durability and design of the entire piping system including these parts, as well as its cost, handling, and environmental burden. 3- We provide the system properly as a total solution including design, processing, assembly, and maintenance.

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PNEUMATIC FITTINGS

Nihon Needs International is a leading company in Japan that specializes in providing high-quality industrial products and services. One of their key products is the PISCO Tube Fitting Chemical, which is an innovative solution for ensuring leak-free connections in various types of tubing systems. This product is designed to be highly reliable, durable, and resistant to chemical and environmental factors, making it ideal for use in a wide range of industrial applications. The PISCO Tube Fitting Chemical is specifically designed to provide a strong and secure connection between tubing and other components in a system. This product features a unique design that ensures a tight seal between the tube and the fitting, preventing leaks and ensuring efficient operation. The fitting is made from high-quality materials that are resistant to corrosion and other environmental factors, making it suitable for use in harsh industrial environments. Additionally, the PISCO Tube Fitting Chemical is easy to install and requires minimal maintenance, which helps to reduce downtime and increase productivity. One of the key advantages of using the PISCO Tube Fitting Chemical is its ability to maintain a secure connection even in applications where there is high pressure or extreme temperature conditions. This is due to the fact that the fitting is designed to expand and contract with the tube, ensuring that it remains securely in place even under the most challenging conditions. Additionally, the PISCO Tube Fitting Chemical is compatible with a wide range of tubing materials, making it a versatile solution that can be used in many different applications. Overall, the PISCO Tube Fitting Chemical is an innovative and reliable solution that can help to improve the efficiency and effectiveness of various industrial systems. As a trusted provider of this product, Nihon Needs International is committed to delivering the highest quality products and services to its customers. Whether you are looking for a solution to improve the performance of your existing systems or are looking to upgrade your tubing connections, the PISCO Tube Fitting Chemical is an excellent choice that can provide long-lasting results. All polyphenylene sulphide (PPS) resin fittings are best suitable for applications with chemicals. These fittings, made of all PPS (except the seals), possess excellent heat and chemical resistance and are noncombustible. The seal is made of fluorine rubber, to meet a wide variety of applications. No need to worry about rust because the fitting is all resin made. Non-lubricated specification is suitable for food related application. The weight is about 1/3 of standard fittings. Sealing materials: Fluorine, EPDM or NBR Warning 1- Check chemical resistance before using the products, when the fluid medium is chemicals, solvent or mixed gases. Depending on the conditions, it may cause damage to the products, the escape of tubes, and a fluid leakage. 2- When the fluid medium is water or liquid, do not use fittings unless the operating environment meets all the described specifications in the catalog. Otherwise, it may cause damage to the products, the escape of tubes and a fluid leakage. 3- This series has seal rubber material options, but there is no way to identify between each material. Store each product properly not to mix up, after opening their packages. Caution 1- PPS resin has a characteristic of color change by being exposed to sunlight, fluorescent light, mercury lamp, high temperatures and etc. for a long term. There is no problem on the product performance for the color change. 2- Taper thread is not coated with Sealock. When coating the thread with seal tape or sealant, do not coat 1.5 to 2 screw ridges from the tip of the thread. See below figure.. 3- Tighten taper thread by hand until it stops, then use a spanner to tighten it about 2 or 3 more turns. Excessive tightening may break the thread part. Inadequate tightening may cause a loosened thread or a fluid leakage. 4- Resin type taper thread may have a fluid leakage or get loosened caused by “creep phenomena”, due to a long term use of the thread. Check the tightening condition periodically and re-torque the thread in case of leaks. If re-torque of the thread does not solve a leakage problem, change it to a new product. 5- Due to the resin-made collet, there is a possibility that the hard type tubes and the stem type of non-Chemical Series may have a problem of escape. Verify the matching of connections before using the products. 6- Unequal Union Stem (APIG) is the specialized stem type for Tube Fitting Chemical Series only. Since PPS of this series contains 30% of GF (glass fiber), it may have a problem of escape with non-Chemical Series. 7- Tube insertion into this product is tighter than that of Tube Fitting Standard Series due to its oil-free specification. Make sure to insert tube up to tube end. When inserting a tube, put a liquid like water on the tube, which does not affect the product and the tube. It will improve the smoothness of tube insertion. 8- The seal rubber material EPDM is not suitable for general air pipings, due to its inferior durability against mineral oil. Warnings 1- Make sure to follow the instructions below when the fluid medium is water or liquid. 2- Surge pressure must be controlled lower than max. operating pressure when using water or liquid as a fluid medium. 3- Tap water in Japan free from foreign substances or contamination can be used. Carry out the evaluation under an actual operating condition for using other kind of water. 4- Be sure to place Insert Ring (WR) into the tube edge when using water or liquid as a fluid medium. 5- The specification above may not be applied, depending on the kind of chemicals or mixed gases used as fluid medium. Make sure to use PISCO products after verifying their suitability on the user side.

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MATERIAL HANDLING SYSTEM

KBK SINGLE AND DOUBLE-GIRDER: - KBK STEEL RAIL SYSTEMS: - Nihon Needs is a leading industrial equipment supplier based in INDIA, providing state-of-the-art products and services to various industries worldwide. One of the products that Nihon Needs specializes in providing is KBK Steel Rail Systems, which is a versatile and flexible solution for material handling and transportation needs. These systems are suitable for a wide range of applications, from light to heavy loads, and can be used in various industries, including manufacturing, warehousing, and logistics. KBK Steel Rail Systems are designed to provide maximum efficiency and flexibility in material handling operations. They consist of a modular rail system that can be customized to meet specific needs and requirements. This allows for easy and quick installation and reconfiguration, making it ideal for dynamic environments that require frequent changes in the production process. Nihon Needs provides a comprehensive range of KBK Steel Rail Systems, including overhead cranes, monorails, and gantry cranes, each designed to meet specific industry requirements. With its commitment to quality and reliability, Nihon Needs ensures that its KBK Steel Rail Systems meet the highest industry standards. The company provides a range of services to ensure that its customers get the best value for their investment. These services include consultation, design, installation, training, and maintenance, ensuring that the system operates at peak performance throughout its lifespan. Furthermore, Nihon Needs has a strong customer support team that is available 24/7 to address any issues that may arise, providing peace of mind to its customers. In conclusion, Nihon Needs is a trusted partner for companies looking for high-quality and reliable KBK Steel Rail Systems. With its comprehensive range of products and services, the company is committed to providing tailored solutions that meet specific needs and requirements. Its commitment to quality, reliability, and customer support has made it a leading supplier in the industry, with a reputation for delivering exceptional results. SUSPENSION CRANES: - KBK suspension cranes can be easily moved by hand, which also enables bulky and heavy workpieces to be handled safety and precisely. Since they are suspended from a superstructure, such as roof beams, steel girders or concrete ceilings, they require no additional floor space. Both individual workstations or complete production and storage areas can be fully served with overhead systems. Available in steel or aluminum. Crane installations or tracks can be used as carrier systems for handling equipment (e.g. manipulators or lifting devices) for rigid load handling and bolting applications. They are optimized to accommodate kick-up forces and torques. Their low deadweight, high positioning accuracy and fast operating speeds form the basis for optimum ergonomics and efficient workplace design. Available in steel or aluminum. FURTHER DETAILS: - • Manual or power-driven travel motions. • Arrangements for electric, pneumatic or mixed power supply. Through a solid commitment to research and development, we have applied our expertise to produce the most complete line of enclosed track workstation crane and monorail systems from one manufacturer in the world. Available in aluminum, steel, and stainless steel, these overhead conveyance rails form the backbone for any material handling system. The Rail Systems advantage: - » Lightweight and Ergonomic: Less than 1% rolling resistance » Precision Running Surface: Aluminum, steel, and stainless steel available » Modular and Flexible: Bolted together; no welding required » Clean, Maintenance-free Operation: No lubrication required Safety: - Designed to meet or exceed all national and international standards.

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MATERIAL HANDLING SYSTEM

KBK SINGLE AND DOUBLE-GIRDER: - Nihon Needs International is a company that specializes in the provision of innovative solutions to meet the material handling and logistics needs of various industries. One of the solutions that Nihon Needs International offers is the KBK Single and Double-Girder Aluminum Rail System. This system is a flexible and modular overhead crane system that is designed to handle different types of loads in various industries. The KBK rail system is made of high-quality aluminum, which makes it lightweight and durable. This system is easy to install and configure, making it an ideal solution for those who need a quick and efficient material handling system. The KBK Single and Double-Girder Aluminum Rail System is designed to be a flexible and adaptable solution that can meet the unique needs of different industries. It can be configured to handle different loads, including heavy loads, by using different combinations of trolleys, hoists, and other accessories. This system is also designed to be easily expandable, which means that it can be scaled up or down depending on the changing needs of the industry. One of the key advantages of the KBK Single and Double-Girder Aluminum Rail System is its lightweight and durable design. The use of high-quality aluminum in the construction of the system makes it strong enough to handle heavy loads while remaining lightweight. This makes it easy to install and transport, reducing the overall cost of the system. In addition, the KBK Single and Double-Girder Aluminum Rail System is designed with safety in mind. It comes with various safety features, such as emergency stop buttons, overload protection, and anti-collision sensors, which help to prevent accidents and protect workers. Overall, the KBK Single and Double-Girder Aluminum Rail System is an excellent solution for companies that need a flexible, durable, and safe material handling system. Nihon Needs International is a reliable provider of this system, offering excellent customer support and technical assistance to ensure that the system is installed and configured to meet the specific needs of the industry. SUSPENSION CRANES: - KBK suspension cranes can be easily moved by hand, which also enables bulky and heavy workpieces to be handled safety and precisely. Since they are suspended from a superstructure, such as roof beams, steel girders or concrete ceilings, they require no additional floor space. Both individual workstations or complete production and storage areas can be fully served with overhead systems. Available in steel or aluminium. Crane installations or tracks can be used as carrier systems for handling equipment (e.g. manipulators or lifting devices) for rigid load handling and bolting applications. They are optimized to accommodate kick-up forces and torques. Their low deadweight, high positioning accuracy and fast operating speeds form the basis for optimum ergonomics and efficient workplace design. Available in steel or aluminum. Further Details: - • Manual or power-driven travel motions • Arrangements for electric, pneumatic or mixed power supply Through a solid commitment to research and development, we have applied our expertise to produce the most complete line of enclosed track workstation crane and monorail systems from one manufacturer in the world. Available in aluminum, steel, and stainless steel, these overhead conveyance rails form the backbone for any material handling system. The Rail Systems advantage: - » Lightweight and Ergonomic: Less than 1% rolling resistance. » Precision Running Surface: Aluminum, steel, and stainless steel available. » Modular and Flexible: Bolted together; no welding required. » Clean, Maintenance-free Operation: No lubrication required. » Safety: Designed to meet or exceed all national and international standards.

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Nonmetallic and nonmagnetic materials can be held. These chucks are suitable for grinding plastics, aluminum, brass, stainless steel, ceramic and glass. When a sufficient fixing force is ensured, the chucks can also be used for light-duty cutting. Nihon Needs International Company is a leading provider of industrial products and services in India. One of their most popular offerings is the KANETEC VACUUM CHUCK AUTO VALVE SYSTEM. This innovative product is designed to enhance productivity in a wide range of industrial settings, including manufacturing, electronics, and semiconductors. The system comprises a powerful vacuum chuck and an automated valve that allows for efficient handling and transfer of workpieces. It is a versatile and reliable solution that can help businesses streamline their operations and achieve higher levels of efficiency. The KANETEC VACUUM CHUCK AUTO VALVE SYSTEM is a high-quality product that is made with precision and durability in mind. It features a strong suction force that can securely hold workpieces of various shapes and sizes, reducing the risk of damage or slippage during transport. Additionally, the automated valve ensures that the system operates smoothly and consistently, minimizing the need for manual intervention and reducing the risk of errors or accidents. One of the key benefits of the KANETEC VACUUM CHUCK AUTO VALVE SYSTEM is its versatility. It can be used in a variety of industrial applications, including the handling of wafers, LCDs, and other delicate and sensitive components. The system is also compatible with a wide range of production lines and can be easily integrated into existing processes. Another advantage of the KANETEC VACUUM CHUCK AUTO VALVE SYSTEM is its ease of use. The system is designed to be user-friendly, with intuitive controls and simple installation procedures. This means that even non-experts can quickly learn how to operate and maintain the system, reducing the need for specialized training or technical support. In conclusion, the KANETEC VACUUM CHUCK AUTO VALVE SYSTEM is an excellent industrial item that can help businesses in Japan and beyond to improve their efficiency and productivity. It is a versatile, reliable, and user-friendly solution that is well-suited for a wide range of applications. With Nihon Needs International Company as a trusted provider, customers can be confident in the quality and performance of this product. Features: - 1- Masking free feature to reduce the setup time. 2- A simple procedure; place a workpiece, apply working fluid and turn the valve. Since the suction holes outside the workpiece are automatically closed, troublesome masking work is not required and grinding or cutting ca be started immediately. 3- Easy valve cleaning. 4- Our original module design to minimize clogging by sticking of sludge, etc. facilitates maintenance and reduces running cost. 5- Enhanced safety. 6- Should the workpiece move during grinding (cutting), our original construction causes the auto valve to close immediately, thus preventing the occurrence of vacuum break to continue to maintain a certain holding power. 7- Dry grinding (cutting) possible. 8- For dry grinding (cutting) that uses no working fluid, the need of masking is minimal.

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